塑胶产品顶白和爆裂是注塑件加工厂家比较经常发生的质量问题,这个性质是非常严重,那么来看看注塑模具产品顶白和爆裂现象的处理方法吧。
Top whiteness and burst of plastic products are common quality problems in injection molding manufacturers. This nature is very serious. Let's take a look at the treatment methods of top whiteness and burst of injection mold products.
在注塑生产过程中常常遇到产品顶白的现象,很多注塑厂家遇上这种现象时,为了赶货只好作临时的解决办法就是使用脱模剂。但使用脱模剂又会直接影响产品的外观,甚至用多了会破产品的塑料性质从而降低产品的日后使用功效。而且使用脱模剂也增加了生产成本。所以,厂家要解决产品顶白现象好是从模具顶出结构入手。
In the process of injection molding production, we often encounter the phenomenon of product top white. When many injection molding manufacturers encounter this phenomenon, they have to make a temporary solution in order to catch up with the goods, that is, to use release agent. However, the use of mold release agent will directly affect the appearance of the product, and even more use will break the plastic properties of the product, thereby reducing the future use efficiency of the product. And the use of mold release agent also increases the production cost. Therefore, the best way for manufacturers to solve the product top white phenomenon is to start with the mold ejection structure.
厂家要彻底解决产品顶白现象,必须检查在顶白的部位是否能加顶针,是否有骨位没有省光省滑,如果有骨位还存在火花纹没省干净是易造成顶白的。再有一个原因是产品某部位出模斜度不够,如果是这个原因就必须重新加工,保证有足够的出模斜度才可以切断顶白现象的,否则任你如何省光省滑或加顶针都无法彻底解决顶白的。
In order to completely solve the phenomenon of product top white, the manufacturer must check whether the thimble can be added to the top white part, whether there is a bone position that is not light and slippery, and if there is a bone position that still has spark lines that are not clean, it is easy to cause top white. Another reason is that the mold inclination of a part of the product is not enough. If this is the reason, it must be reprocessed to ensure that there is enough mold inclination to cut off the top white phenomenon. Otherwise, no matter how you save light and slip or add a thimble, you can't completely solve the top white problem.
那模具产品爆裂主要是怎么形成的,生产黑色的材料爆裂,客户一般都会怀疑是不是水口料加得太多。因为加水口料是导致爆裂的一种原因。
How is the burst of mold products mainly formed? When producing black materials, customers generally doubt whether the nozzle material is added too much. Because adding water is a cause of cracking.
还有一种只要轻轻一按就爆裂,那个位置主要是结合线,就是注塑件加工厂家在设计进胶点的时候没有设计到位,将熔接线做在有碰穿孔的顶端。也是靠外面比较薄的位置。特别是生产ABS料,很容易断。有经验的设计工程师,会先评审好进胶点,通过进胶点,把熔接线赶到不会产生爆裂的位置。
There is another kind that will burst as long as you press it gently. That position is mainly the bonding line, that is, the injection molding manufacturer did not design the glue inlet point in place, and made the welding line at the top of the perforation. It is also a thin position on the outside. Especially in the production of ABS materials, it is easy to break. Experienced design engineers will first review the glue entry point and drive the welding line to the position where it will not burst through the glue entry point.
济南注塑加工厂家的注塑员工离岗后,时间超过20分钟,重新上岗的时候,没有将在炮筒里面时间过久导致胶料变质的废胶先射掉。就直接生产出来,也会导致爆裂。这种情况,品质要分析出来会比较困难。
After the injection molding staff of Jinan injection molding processing factory left their posts for more than 20 minutes, they did not shoot out the waste rubber that had been in the barrel for too long, resulting in the deterioration of the rubber material. If it is produced directly, it will also lead to bursting. In this case, it will be difficult to analyze the quality.
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