很多人都知道,在产品注塑的过程中,总会因为材料或机器操作不当而出现各种问题。下面说一下注塑成型过程中出现的一些常见问题。
Many people know that in the process of product injection molding, there are always various problems due to improper material or machine operation. Here are some common problems in the injection molding process.
制造的模具是否有特殊结构和特殊要求?
Is there any special structure and special requirements for the manufactured mold?
例如,模具的要求是??使用机械手进行组装和拆卸。如果在模具验收过程中不考虑这个问题,肯定会影响安装和使用寿命。这也说明,仅仅关注模具是不够的,还必须慎重考虑一个完整的模具系统。例如:型腔压力传感器、抽芯装置、特殊模具加热和冷却方法、环境清洁度、立式模具、多点注塑模具、机器人和拾取装置、零件搬运方法等。
For example, the requirements of the mold are?? Use a manipulator for assembly and disassembly. If this problem is not considered in the process of mold acceptance, it will certainly affect the installation and service life. This also shows that it is not enough to only pay attention to the mold, but also carefully consider a complete mold system. For example: cavity pressure sensor, core pulling device, special mold heating and cooling method, environmental cleanliness, vertical mold, multi-point injection mold, robot and pickup device, part handling method, etc.
原材料是通用塑料还是工程塑料?
Is the raw material general plastic or engineering plastic?
通常来说,一般来说。工程塑料的加工过程比较复杂,特别是对于没有经验的注塑厂家来说。应特别注意加工玻璃纤维或尼龙增强材料的零件,可能需要油加热模具,以免零件表面因玻璃纤维迁移,导致模具型腔或型芯损坏.其次要考虑干燥设备、螺杆、机筒、止回环等部位的耐磨性和抗撕裂性有待提高。
Generally speaking, generally speaking. The processing process of engineering plastics is complex, especially for inexperienced injection molding manufacturers. Special attention should be paid to the processing of glass fiber or nylon reinforced parts, which may require oil to heat the mold, so as to avoid damage to the mold cavity or core due to the migration of glass fiber on the surface of the parts Secondly, the wear resistance and tear resistance of drying equipment, screw, barrel, check ring and other parts should be improved.
如何确定模具维修质量和使用寿命?
How to determine the quality and service life of mold maintenance?
从时间上来说,模具的使用寿命在模具的实际使用中并不是一个很重要的因素,因为在模具的使用中首先要注意的是模具的各种设计模式,它的制造方法、各种维护等因素。
In terms of time, the service life of the mold is not a very important factor in the actual use of the mold, because in the use of the mold, we should first pay attention to various design modes of the mold, its manufacturing methods, various maintenance and other factors.
济南注塑加工厂家认为,以较低标准制造的一套新模具通常采用劣质钢材,没有分型线和顶出导轨位置的标记。这样设计的模具更难用于注塑生产和维护。
Jinan injection molding manufacturers believe that a set of new molds manufactured to a lower standard usually use low-quality steel, without the marking of parting line and ejector guide position. The mold designed in this way is more difficult to be used for injection molding production and maintenance.
Here are some common problems in injection molding processing. In fact, there are many problems that will affect the quality of injection molding processing. Therefore, we suggest that you take precautions in advance and pay attention to our website http://www.sdlqmj.com See how to prevent.