我们先要了解一个基本问题,什么是模具成本,模具成本是模具材料成本加上加工费和税金的总和。当然,还有人工成本。可以认为人工成本包含在加工技术成本中。当然,还有一些工业设计成本。那么该如何节省模具生产的成本呢?下面和济南模具制造厂家一起来了解一下吧!
We must first understand a basic problem, what is the mold cost, mold cost is the sum of mold material cost plus processing fees and taxes. Of course, there are also labor costs. It can be considered that the labor cost is included in the processing technology cost. Of course, there are also some industrial design costs. So how to save the cost of mold production? The following and Jinan mold manufacturers to understand it!
1、产品设计是否可以合理,如何发展成为影响模具成本的很重要的因素。如果产品结构设计不合理,对于模具企业来说,就是一种很糟糕的情况。使所设计的产品尽可能选择适合模具工程,不要增加模具生产的难度和成本。
1. Whether the product design can be reasonable and how to develop become a very important factor affecting the mold cost. If the product structure design is unreasonable, it is a very bad situation for mold enterprises. So that the design of products as far as possible to choose suitable for mold engineering, do not increase the difficulty and cost of mold production.
2、产品设计变更模具。模具制造厂家经常会遇到这样的情况,在一个项目中,模具刚刚设计好,模架刚订购回来,客户的设计变更通知就会来,如果是小的变更,不影响模具的整体结构是没关系的。有时改变严重,产品的形状发生变化,甚至模具框架需要重新排序。成本会大大增加。因此,设计变更应尽量减少。
2. Product design change mold. Mold manufacturers often encounter such a situation. In a project, the mold has just been designed and the mold base has just been ordered. The customer's design change notice will come. If it is a small change, it doesn't matter if it doesn't affect the overall structure of the mold. Sometimes the change is serious, the shape of the product changes, and even the mold frame needs to be reordered. The cost will increase greatly. Therefore, design changes should be minimized.
3、模具设计是否完善,模具设计的合理性和可加工性,有很多模拟方法,如模具流动分析、模具结构动态分析、试制产品与设计产品的三维对比分析等,可以控制模具设计不合理造成的成本不断增加。
3. There are many simulation methods, such as mold flow analysis, mold structure dynamic analysis, three-dimensional comparative analysis between trial product and designed product, to control the increasing cost caused by unreasonable mold design.
4、控制试模次数。很多模具制造厂家都是从接到订单到模具合格后发往客户的天数来计算模具加工费的。如果模具经过多次试验后仍不能交付,除了合同规定的罚款外,模具在工厂停留的天数越多,加工费就越高。当然,模具试用的成本也是比较高的。
4. Control the times of mold test. Many mold manufacturers calculate the mold processing fee from the number of days from receiving the order to passing the mold to the customer. If the mold can not be delivered after many tests, in addition to the penalty stipulated in the contract, the more days the mold stays in the factory, the higher the processing fee. Of course, the cost of mold trial is relatively high.
以上就是济南模具制造厂家给您介绍的模具制作如何控制成本,如果你还想了解其他方面的内容,欢迎来咨询我们。
The above is Jinan mold manufacturers to introduce you how to control the cost of mold making, if you want to know other aspects of the content, welcome to consult us.